安川CIMR-MT变频器说明书
2021-11-19
来源：意榕旅游网
ACSPINDLEDRIVE(TYPECIMR-MT)VS-626MTCONTENTS1.SPECIFICATION2.,INTERFACE3.PROTECTIVEFUNCTION4.ORIENTATIONUNIT5.DEMENSIONSDIAGRAMS6.CONNECTIONDIAGRAMS7.ELEMEMTARYDIAGRAMS8.EXTERNALTERMINALLIST9.ADJUSTMENT10.LOCATIONSOFPOTSANDCHECKPOINTS11.BLOCKDIAGRAMANDWAVEFORMSATCHECKSPOINTS12.TROUBLESHOOTING1.SPECIFICATIONSTYPENominalRatingApplicableMotorPowerSupplyContinous30MinutesCIMR-MT7.5K7.5KW5.5KW7.5KW3PhaseCIMR-MT11K11KW7.,5KW11KWCIMR-MT15K15KW11KW15KW50/60HZ60HZ18KVA200/220V240V(±10%)(+5%,-15%)22KVAPowerSupplyCapacityMainCircuit12KVA3-PhasefullwaverectificationTransistorizedPI4MInverter160'155A1801160Sec.I65A1:1001:34500RPMor6000RPMpadluctuationffset±0.5%0.1%100%LoadFluctuationat10to100%Speed(every0.5sec)100AMaximumOutputVoltageMaximumPeakOutputCurrentRatedOutputCurrentSpeedControlRangeConstantOutputRangeRatedSpeedSpeedFluctuatit-nAccelerationDecelerationOperatingandBrakingMethodsCoolingMethod45A85A0.5to6.5sec.ReversingOperationandregenerativeBrakingFanCooledTypeAmbientTemperature-10to+45°C(Under80%relativehumidity)2.INTERFACE2.1INPUTINTERFACERatedSpeedReferenceInputResistanceRunningSignal±10VDC15KOhms+12VOV+12VOVRunStopLowTorqueNighTorqueTorqueLimit2.2OUTPUTINTERFACEZeroSpeedDetectionContactcloseswhenthemotorspeeddropsto1%orlowerthantheratedspeedContactcloseswhenthemotorspeediswithin±15%ofthecommandedspeedContactcloseswhenthemotorspeeddropsto50%orlessofthecommandedspeed.Contactclosesoropenswhenanytroubleisdetected.Contactcloseswhenthecurrentgoesoverthesetcurrentlimit.ContactcloseswhenthespeeddropsunderthesetspeedOnewayswingDC1mAmeter(FullscaleatMax.speed)SpeedAgreementDetectionExcessiveDeviationDetectionTroubleDetectionOverloadDetectionSpeedDetectionSpeedMeterDrive3.PROTECTIVEFUNCTIONSOCCheckstheMainDCCurrentandprotectsthePowerTransistorsCheckstheMainACCurrentandprotectstheMoterandPowerTransistors.CheckstheMainDCVoltageandprotectsthePowerTransistors.CheckstheMotorSpeedandprotectstheMotorandtheMachine.OLOVOSFU(FuseBlown)UV(UnderVoltage)DetectsiftheMainfusehasblownCheckstheDCPowersourcefortheControlCircuits.4.ORIENTATIONUNIT(OptionforMachiningCenters)1)PositioningAccuracy-±0.5mmor;less2)PositionDetectora.SensorFS-200(jointtype)orFS-1378(separatetype)MG-1378b.MagnetzEtInO65W1a:tr)NVV7W'-V)Z.QQudlZQEZOzWLal009su~st.at~+111o.1°tNOLVW7JfConnectionDiagram(withoutorientationunit)43-a)a)aa,KCONNJa)~-I+gymCO-VNcL-2V'M6>S.~d4dC-C]11CLG-C°=Z.qvAr1ANAIcMU0O\"r-4-3CUC+JRio.r-a)(1).l,btoU-4JC0tUr-f..a)+JCJ\"~--E\",-+-3aor-Rs~C+-+Ooa)>..-ofNVXWCNONC14-3CEs..a)Q~a)as.2p°-\"a)UcNL.C1-4-jONH+>>LCrtoLa1]QaC1cnv-a)oC'l7C1NaaL.toS-C7C9OQ1:.iF-1-1o~-.-_7oJ4.1~~ed+V;~~b~r1r4w_i..JT19\"oocaYOEU0oa)4J>=aOiCwNQ1L\"QU4J+~0>Cr-~~-CN~1.JL_\"\"¢NCLydal\"-WXN+~C)L.O-_sL.Ov)da03G10EOL.Rf0cOV0UMNMMMAss>>s.JYO.lu~I'~asr\"'-79-1s-OCOUCI01E^~fYDt-\"+U111t.44.fS~^ai+Li.YLi,~.wi2\"+Vv1r1~1t't;~e~ll\"J~11eca-yl->+~....1a~i+tiIr`~~-'f1YZAsAwf11\"4Jau'~Wh11~vci-7wa~lIQXrr0rnNl¢1isft/I.,I.f~.pN.vv:vvWwvv.wlW:LylvvvvIThgwAlt.tiit.ti\".w.vt134:~w~.\".;..y\"=1+~~r'~tsi1.r~-+6Ji\"pllal14'-~rtZ1liW.ocstiltu9tStWe.-rab.-.4itZEniItVVf,ofc61aSIreLI191S1ffl1tooluelLI1`1°
AbsoluteSpeed7RH(A)Inclinationadjust-mentofexcitationcurrentagainstsecondarycurrentIM----------%\"100.17RH5-RRHu;\"AbsoluteSecondaryCurrent5.AdjustmentofBasicCircuitSYMBOL2RH(C)3RH(C)7RH(C)11RH(C)FUNCTIONVoltageadjustmentofDCsupply(+12V)VoltageadjustmentofDCsupply(-12V)FrequencyadjustmentoflogiccircuitBalanceadjustmentofresolverexcitationvoltageADJUSTMENTAdjustsoCHI(A)is+12.OOV±O-1VAdjustsoCH3(A)is-12.OOV±O-1VAdjustsoCH11(C)is144KHZ±1%Adjustsothatof-res.voltageisthesamelevelas13-res.voltage.9101112d-res.I0Ilkf:9KHZ±l;~/3-res.0°lec.H19RH(C)20RH(C)16RH(C)17RH(C)18RH(C)TLIMIT(C)SLIPFREQ(C)4RH(C)OffsetadjustmentofphaseoCcurrentampOffsetadjustmentofphase/3currentampCarrierfrequencyadjustmentofPWMCarrierfrequencyadjustmentofPWMagainstspeedLeveladjustmentofcurrentlimitSlipfrequencyadjustmentSlipfrequencyadjustmentagainstspeedCurrentleveladjust-mentofOVERLOADdetectionAdjusttoremovetheDCcomponentfromtheACoutputcurrent.Adjustto2KHZ-3KHZaccordingtothespecification.Usuallythisfunctionisnotused.SetfullCCW.AdjustIto125%ofthe30minuteratedcurrent.i12RH(C)Adjustto105%ofthe30minuteratedcurrent.5.Cont.SYMBOL13RH(C)IORH(C)15RH(C)FUNCTIONTimeadjustmentofOVERLOADdetectionLeveladjustmentofOverSpeeddetectionLeveladjustmentofLowVoltagedetectionADJUSTMENTAdjustto60-120sec.accordingtospecification.Adjustto110%ofratedspeed.Adjustto84%ofratedvoltage.6.SYMBOL9RH(A)AGREE(A)IORH(A)FUNCTIONLeveladjustmentofzerospeeddetectionLeveladjustmentofspeedagreedetectionOffsetadjustmentofspeedagreedetection(-15%)Offsetadjustmentofspeedagreedetection(+15%)LeveladjustmentofdeviationdetectionADJUSTMENTAdjustwithin1%ofratedspeed.Adjusttox_15%ofcommandedspeedAdjustto-.15%ofcommandedspeedatlowspeedrange.Adjustto1-15%ofthecommandedspeedatlowspeed.Adjustto50%ofthecommandedspeedI1RH(A)DEV-A(A)7.SYMBOLTIME(A)FUNCTIONSelectionofacc/dectimelimitADJUSTMENT100%speedreference44TTisequaltothetimesetbytheDIPswitch.7.Cont.SYMBOL8RH(A)FUNCTIONLeveladjustmentofcurrentlimitatdecelerationADJUSTMENTNormallythecurrentisnotlimitedduringdeceleration.(8RHissettofullCCW)Butiftheloadhasalargeinertiaandalargecurrentflowthroughbrakingcircuitatdeceleration,8RHshouldbeadjustedtoreducethecurrent.8.SYMBOLMETER(A)FUNCTIONScaleadjustmentofTachometerLeveladjustmentofspeeddetectionADJUSTMENTAdjustthetachometeratratedspeed.A1maDCfullscaleammetershouldbeusedforthetachometer.Adjustto10-30%ofratedspeed.(0.6V-1.8VatCH8(A))Ifthespeedgoesunderthesetlevel,terminals40and41(A)willbeclosed.Adjustto0-200%ofratedcurrent.Ifcurrentgoes300)oversetlevel,terminals20038&39(A)willclose.100IDET510NDET(A)IDET(A)LeveladjustmentofcurrentdetectionILIM(A)LeveladjustmentofcurrentlimitCanadjust10-100%ofratedcurrentwhen12Visappliedatterminal50(A),otherwiseitissetbyTLIM.101.ControlBoardLocationsofPotsandCheckPointsSLIPFRE61TLIMIT8IRHrrrm-~+no\"ntnar:urte~ttutru~1t.~~\"rrto_r.i.1p1...'tt1f\"~1rto1.~\\dsa-RH~RH6H2HgRHFOR\"ntttt\"fi~:it':ILUtt~.~.tt,1y~'uNtttt>~tum.~ttn~t'~C~tlsan~i:'111moot~7.*.'iiol,,I<CHIZ_CH-3CH4CH5CH6cHillrtttitt~Rt=stnrSolounttuutillqtr_irrtr7R'-IZRN;~+RHISJIRHLH12CHt3CHIIi.lrtt1..rIjn'!t106RH~\"~utt~s1~11it~sau*I:\"CRNrn~ntl2ORHamuiy~wutttTi~littllMoll,1..i~\"frl~\"..as1_I~III2.AuxiliaryBoardNDETLD=T;.-:JPAC-CO=s3cow-\"CTCOOSOIOIIIII.III-!IIIi`TIdco_SO23-~Iloffl.0.9cKCHIiLCrits1!cHL1!CH.rCr+.Lh\"s~NcCH~!i.M_\"\"gotil,~='~~i4.461._.\"1141-4.r.r\"rlI::.2-CaoW]:U:IE02YITV\"KC[12~~CD==049sosoBlockDiagram-%ndwaveformsat`neckspoints;V~+u1yr~vr-o~o[1,Isw=01a1.I~p1rlLz14TIZ.TROUBLESHOOTINGTroubleIISalarm1.CheckItemChecktheresolverwiringThefigureattherightshowsthewaveformbetweenterminals13and14(C)CheckthespeedreferencefromN/C(Terminal33(A)),outputofspeedAMP(CH4(A))andspeedfeedback(CH3(A))Checktheloadtoseeifitexceedsthespecificationsofthedriveunit2.CheckthestartingandstoppingoperationfrequencyAdjust8RH(A)ifitoccuresduringdecelerationChecktheACMainSupplyVoltageCheckthePowerTransistorsandwiringofthebrakingcircuitWhenthepoweristurnedonimmediatelyafterithasbeenturnedoff.ThereisachancethattheOValarmwillappearsowaitthreeorfourminutesbeforeturningonagainCheckthesixMainPowerTransistorsChecktheoutputcircuit(includingthemotor)forshortsorexcessiveimpedancetoground2.2.QLalarm3.OValarm1.2.3.4.QCalarm1.2.5.FUalarm6.MotordoesnotstartSeeItem4CheckthealarmLedsifthereareanyalarmsindicatedrefertoitems1through52.3.4.CheckthespeedreferencefromN/C(Terminal33(A)),theoutputofspeedAMP(CH4(A))andthespeedfeedback(CH3(A))Checkthestartinterlocksignal(Terminal37(A)shouldbe12V)CheckthewiringofresolverandmotorChecktheresolverwiring-Adjust1RH(A)and/or,6RH(C)Adjust1RH(A)and/or6RH(C)7.\"Z-SPD\"doesn'tcomeatzerospeed8.\"Agree\"doesn'-tcomewhenspeediscorrect1.2.1.9.Thethermalrelay'1.inthebrakingcircuittrips2.ringdeceleratioCheckthePowerTransistorinthebrakingcircuitAdjust8RH(A)ORIENTATIONUNIT(TYPEJPAC-C050)1.SpecifictionItemPowerSupplySingle-phaseSpecification200/220V50/60Hz(-15A-+10%)Terminal200V....R1-T220V....R2-TDCPowerSupplyForMagneticSensor-12V(Black)...4OV(Red)....16---------------------------------------------------------------------------DC15V±10%50mA(ForTypeFSD-1378)OV(C)......16-15V(B).....15Connect4to1512DC12V±10%50mA(ForTypeFS-200)OrientationCommandGearPositionOnatorientationstartOnwheninLowGearOffwheninHighGear±6V/±100%speed-3V/+100%TorqueOnatzerospeed\"L\"atspeedagree6Vp-p-16Vp-pSpeedReferenceReferenceZeroSpeedDetection;peedAgreeDetection'ositionDetection1787613(+)14(-))rientationSpeed:eferencerientationTorqueeferencerientationConculsioContactcloseswhenorientationisfinished1211910LionSpeedRange)sitioningAccuracy0-2.2%ofratedspeedinHgear0-8.8%ofratedspeedinLgear±0.5mmorlessonthecircumference120mm,0'2.ConnectionDiagramxc1ii111AfBox1(V~-626MT)1iOrientationUnitipeed'eferenceitiiitiiI1OrientationCommandJPDC-C050NRer11$`17rRt~2TRS7~/1II1tBlack.GearSelection?t5F24\")\"OrientationConclusion10t1ZeroSpeedI111titrConnect15to4whenusingFS-1378MagnetSensorFS8-200MagnericSensorFS-ZOOFS-1378IFAC-CadowEWWIcAp14(-trv)6c-isv)\"BaseBloclB~.iZEjffEMIll14Whitt-tI~zGreenWhiteRed15014(DI&cor),s(-IV~)PowerSupply(/0)~,4sc=/loxzCo`rinect15to~4~~i\"tl!CtikftK00vOoWd.F-WOVW0W37lo,'4.rCONVH4Woa\"rEfVJZwNZ'ZZvmF-Z~~~WV1wV>Qwfar...=J1'5AdjustablePotsCheckPinsTerminalsHolesforMTGScrewDimensionDiagramofOrientationUnit4.-ADJUSTMENTsymbolbFunctionLEVELLeveladjustmentofposi-tiondetectionAdjustmentMovethemotorintheforwarddirectionslowlyandchechthewaveformatCHK4.Ifthevoltageisn't20Vp-p±0.5V,adjustLeveltocorrectit.Ifthewaveformislike(b):terminals13,14shouldbeswitched20Vi±0.5V(a)CorrectWaveformORIENT.SPSpeedadjustmentinorien-tationmodeWaveformMotorspeed(notspindlespeed)shouldbesetover30rpminorientationmode.OrientationSeedSettingExampleNHMax.ratedspeedinHgear)=4500rpmNREF(Max.ratedspeedreference)=6VNOR(orientationspeed)=50rpmNOR.OrientationSpeed=NREF*20V*Reference(CHK1)50x2011.334500*6EH.GAINL.GAINGain,adjustmentofservoloopBIASFinedjustmentoforien-tationpositionFRICTIONFineadjustmentoforien-tationpositioninHGearAdjustthegain,sothereisnohuntingwhenthespindlestopsorientationposition.AdjustH.GaininHgearAdjsutL.GaininLgearitSelectLgearrange,adjustsothespindlepositioncoincideswiththeproperorientationposition.SelectHgearrange,adjustsospindlepositioncoincideswiththeproperorientationposition..r_COC1vCO{-'_COLr,~aSiW4--Qa)c.fvviOt/)CCt\"SLaurC~tl3COC..)Ofrlove.ru.tuuzIrofvwNoQs1cc0acLIOf0!1V)QNtYslrCfCj-tlNtlNNtliC)N11III~1I,~I201VT.JVrmLdwasVCa.J-.LNLat0LOhuOa'af_aJLOILIaKfttC'3d)\"rNOQa)hOOfY(LdOvwaVNdCC~NdtOfnaUn4:_aLO1