过程分类ProcessClassification产品分类频度Produ潜在失效起因（O)O现行过程控制预防ctPotential Cause of FailureccurreCurrent Process Controls PreventionClassinceficationtransit method wasunreasonable搬运方法不合理Transit way was regulated规定搬运方法探测度（DRPN）Detection过程责任
Process Responsibility初始生产日期
Orignal Production Date
****-FMEA-******FMEA日期（原始）
Date (Orig.)编制者 Prepared By
日期(修订)Revised date
过程步骤/功能 ProcessStep /Function要求Requirements潜在失效模式Potential Failure Mode潜在失效后果Potential Effect of Failure严重度（S)Severity现行过程控制探测Current Process Controls delection建议措施Recommended Action措施执行结果Action Results责任和目标完成日期Responsibility &Target Completion采取的措施及生严重频度Occ效日期度DateAction Taken &SeveyranEffective Daterutyce探测度DetectionRPN10.Rawmaterial incoming来料Surface crash表面碰伤Impact machining影响后续加工42 Incoming Inspection来料检验648NANANANANANANAФ28 -0.03Dimension out ofspec尺寸超差Can't be machined无法加工6Supplier's dimension outof spec供应商生产尺寸超差3Supplier provide materialcertification供应商提供材质证书1.Check purchasing order of rawmaterial2.Supplier should inform us beforedelivery1.材料订购进行审核2.供应商送货之前提前通知Incoming Inspection 来料检验354NANANANANANANAMaterial type wrongAmericancode:AISI 1215材料牌号不对Impact the functionalityof parts影响零件使用性能8Supplier delivery wrongmaterial供应商送错材料2Warehouse keeper checks theraw material according withdelivery list仓库人员按送货单检查原材料6Check certificate of rawmaterials in line with the96label of raw materials检查材质证明与原材料标识一致Warehouse keeper仓库管理员11-15Warehousekeeper confirmdelivery list andthe raw materialcertification库管员确认送货单和材质证明81648 incominginspection来料检验The material'schemicalcomposition are outof spec.材料成份超差Impact the functionalityof parts影响零件使用性能8Supplier productioncontrol out of spec.供应商材质成份控制超差2Supplier provide materialcertification供应商提供材质证书1.Incoming inspection engineercheck with material certification2.Send the material to the thirdparty to conduct an overallchecking once three years1.来料检验核对材料证书2.每3年一次第三方原材料检测6The material'sSend the material to thechemicalthird party to conduct anQuality departmentcomposition areoverall checking once aall according96质量保证部yearwith Spec.11-19每年一次第三方原材料确定化学成份符检测合规定81648Issue Material发料201.TurningFacing光平面1.Impact machining2.Impact function ofIssue wrong materialparts发错材料1.影响后续加工2.影响产品使用功能6Warehouse keeperissue wrong material仓库发料错误1Paint the different color at the barOperator and warehouse keeperend to manage different rawcheck each othermaterial操作员人员和仓库管理员互相检验材料进行颜色管理1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正318NANANANANANANAFace is not flat端面不平整Impact machining影响后续加工3Tools wear刀具磨损2Checking dimensions on line在线检查尺寸318NANANANANANANA202.Drilling holeΦ5.4 钻孔Dimension out oftolerance尺寸超差Impact machining影响后续加工6Tools wear刀具磨损2Checking dimensions on line在线检查尺寸336NANANANANANANADimension out of203.Brilling Hole（20）Φ5.6 +0.2tolerance 镗孔尺寸超差Customer dissatisfaction客户不满意6Tools wear刀具磨损3Checking dimensions on line在线检查尺寸354NANANANANANANA过程步骤/功能 ProcessStep /Function要求Requirements潜在失效模式Potential Failure Mode潜在失效后果Potential Effect of Failure严重度（S)Severity过程分类ProcessClassification产品分类频度Produ潜在失效起因（O)O现行过程控制预防ctPotential Cause of FailureccurreCurrent Process Controls PreventionClassincefication现行过程控制探测Current Process Controls delection探测度（DRPN）Detection建议措施Recommended Action措施执行结果Action Results责任和目标完成日期Responsibility &Target Completion采取的措施及生严重频度Occ效日期度DateAction Taken &SeveyranEffective Daterutyce探测度DetectionRPN203.Brilling Hole（32,42）20° 镗孔Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意5Tools wear刀具磨损31.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸345NANANANANANANA（19）Φ5.9±0.1Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意5Tools wear刀具磨损3Checking dimensions on line在线检查尺寸345NANANANANANANA（15）14.5+0.2Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意6Tools wear刀具磨损3Checking dimensions on line在线检查尺寸354NANANANANANANA204Reameringhole铰孔（21）Φ5.5+0.02/-0.005Dimension out oftolerance尺寸超差Impact assembly影响客户装配8Tools wear刀具磨损41.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸41.Determine the toolmaterial and enactmenttool life2.Determine theprocess parameters on128the machine3.SPC control1.确定刀具材质和设定刀具使用寿命2.确定过程参数3.SPC控制TechnologyDepartment技术部ProductionDepartment生产部11-171.Tool materialand tool lifeweredetermined.2.PPK≥1.67.1.刀具材质和刀具寿命已经确定2.PPK≥1.6782464205.Dilling hole钻孔Φ10Dimension out oftolerance尺寸超差Impact machining影响后续加工4Tools wear刀具磨损21.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸324NANANANANANANA206.Boring hole镗孔（18）+0.04/0Φ12.2Dimension out oftolerance尺寸超差Impact assembly影响客户装配8Tools wear刀具磨损41.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸41.Determine the toolmaterial and enactmenttool life2.Determine theprocess parameters on128the machine3.SPC control1.确定刀具材质和设定刀具使用寿命2.确定过程参数3.SPC控制TechnologyDepartment技术部ProductionDepartment生产部11-171.Tool materialand tool lifeweredetermined.2.PPK≥1.67.1.刀具材质和刀具寿命已经确定2.PPK≥1.6782464（16）17.50.03 +0.02/-Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意6Tools wear刀具磨损31.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸354NANANANANANANA过程步骤/功能 ProcessStep /Function206.Boring hole镗孔要求Requirements潜在失效模式Potential Failure Mode潜在失效后果Potential Effect of Failure严重度（S)Severity过程分类ProcessClassification产品分类频度Produ潜在失效起因（O)O现行过程控制预防ctPotential Cause of FailureccurreCurrent Process Controls PreventionClassincefication现行过程控制探测Current Process Controls delection探测度（DRPN）Detection建议措施Recommended Action措施执行结果Action Results责任和目标完成日期Responsibility &Target Completion采取的措施及生严重频度Occ效日期度DateAction Taken &SeveyranEffective Daterutyce探测度DetectionRPN（37）Dimension out oftolerance尺寸超差Impact functionality影响使用性能61,Tools wear刀具磨损2,The machine centerline offset机床中心线偏移31.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically3,Setup the machine center lineperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正3.定期调整机床中心1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸354NANANANANANANA207.TurningOutsideDiameter车（4）Φ14.03外圆Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意5Tools wear刀具磨损3Checking dimensions on line在线检查尺寸345NANANANANANANA（5）Φ12.60.03±Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意5Tools wear刀具磨损3Checking dimensions on line在线检查尺寸345NANANANANANANA（1）Φ16.18 0.040/-Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意6Tools wear刀具磨损3Checking dimensions on line在线检查尺寸354NANANANANANANA（25）45.6°°±5Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意4Tools wear刀具磨损3Checking dimensions on line在线检查尺寸336NANANANANANANA208.Grooving 割槽（2）Ф 14+0.051.Dimension out oftolerance2.Surface is rough1.尺寸超差2.表面粗糙Impact assembly影响客户装配7Tools wear刀具磨损41.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸41.Determine the toolmaterial and enactmenttool life2.Determine theprocess parameters on112the machine3.SPC control1.确定刀具材质和设定刀具使用寿命2.确定过程参数3.SPC控制TechnologyDepartment技术部ProductionDepartment生产部11-171.Tool materialand tool lifeweredetermined.2.PPK≥1.67.1.刀具材质和刀具寿命已经确定2.PPK≥1.6772456（11）2.2 +0.2/01.Dimension out oftolerance2.Surface is rough1.尺寸超差2.表面粗糙Customer dissatisfaction客户不满意6Tools wear刀具磨损31.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸354NANANANANANANA（26）R0.1+0.1(2X)Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意5Tools wear刀具磨损3Checking dimensions on line在线检查尺寸345NANANANANANANA过程步骤/功能 ProcessStep /Function208.Grooving 割槽要求Requirements潜在失效模式Potential Failure Mode潜在失效后果Potential Effect of Failure严重度（S)Severity过程分类ProcessClassification产品分类频度Produ潜在失效起因（O)O现行过程控制预防ctPotential Cause of FailureccurreCurrent Process Controls PreventionClassincefication现行过程控制探测Current Process Controls delection探测度（DRPN）Detection建议措施Recommended Action措施执行结果Action Results责任和目标完成日期Responsibility &Target Completion采取的措施及生严重频度Occ效日期度DateAction Taken &SeveyranEffective Daterutyce探测度DetectionRPN（3）11.8±0.2Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意6Tools wear刀具磨损31.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Check the raw material whenchanging material and make surethe outer diameter within 0.03mmon each point2.Check the collect loose or notperiodically1.每次换料时，测量材料外径, 要求变化在0.03 mm 以内2.定期进行检查工装松紧程度1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically3,Setup the machine center lineperiodically1.估算刀具寿命,定时换刀1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸354NANANANANANANA209Cutting off切断（17）23.4Dimension out oftolerance尺寸超差1.Customerdissatisfaction2.Impact machining1.客户不满意2.影响后续加工51, The part length is notstable2. The machine mainspindle loosing1.原材料外径尺寸不均匀2.机床主轴夹头松动31.Inspecting on line2.Use the cutting off detectionfixture1.在线检查尺寸2.使用切断检测功能345NANANANANANANA210Drilling hole钻孔（22）Φ6+0.11.Dimension out oftolerance2.Surface is rough1.尺寸超差2.表面粗糙Customer dissatisfaction客户不满意6Tools wear刀具磨损3Checking dimensions on line在线检查尺寸354NANANANANANANA(36)Dimension out oftolerance尺寸超差Impact functionality影响使用性能61,Tools wear刀具磨损2,The machine centerline offset机床中心线偏移3Checking dimensions on line在线检查尺寸354NANANANANANANA(14)9±0.25Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意6Tools wear刀具磨损3Checking dimensions on line在线检查尺寸354NANANANANANANADimension out of(33)118°±3°tolerance尺寸超差Customer dissatisfaction客户不满意5Tools wear刀具磨损3Checking dimensions on line在线检查尺寸345NANANANANANANA(37)0.2° +0.2/0.1Dimension out of*45tolerance尺寸超差Customer dissatisfaction客户不满意5Tools wear刀具磨损3Checking dimensions on line在线检查尺寸345NANANANANANANA211.Drilling hole钻孔Ф10Dimension out oftolerance尺寸超差Impact machining影响后续加工4Tools wear刀具磨损2Checking dimensions on line在线检查尺寸324NANANANANANANA212Boring Hole 镗孔(22)Φ8.8±0.1Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意6Tools wear刀具磨损3Checking dimensions on line在线检查尺寸354NANANANANANANA过程步骤/功能 ProcessStep /Function212Boring Hole 镗孔要求Requirements潜在失效模式Potential Failure Mode潜在失效后果Potential Effect of Failure严重度（S)Severity过程分类ProcessClassification产品分类频度Produ潜在失效起因（O)O现行过程控制预防ctPotential Cause of FailureccurreCurrent Process Controls PreventionClassincefication现行过程控制探测Current Process Controls delection探测度（DRPN）Detection建议措施Recommended Action措施执行结果Action Results责任和目标完成日期Responsibility &Target Completion采取的措施及生严重频度Occ效日期度DateAction Taken &SeveyranEffective Daterutyce探测度DetectionRPN(30)0.1*45°Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意5Tools wear刀具磨损31.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically1.估算刀具寿命,定时换刀2.Correct the tooling parametersperiodically2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸345NANANANANANANA(13)2.5+0.2Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意6Tools wear刀具磨损3Checking dimensions on line在线检查尺寸354NANANANANANANA(12)1.2±0.025Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意6Tools wear刀具磨损3Checking dimensions on line在线检查尺寸354NANANANANANANA(35)Dimension out oftolerance尺寸超差Impact functionality影响使用性能6The machine centeroffset机床中心线偏移3Setup the machine centerperiodically定期调整机床中心Checking dimensions on line在线检查尺寸354NANANANANANANA(24)Φ13 +0.04Dimension out oftolerance尺寸超差Impact assembly影响客户装配8Tools wear刀具磨损31.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸41.Determine the toolmaterial and enactmenttool life2.Determine theprocess parameters on96the machine3.SPC control1.确定刀具材质和设定刀具使用寿命2.确定过程参数3.SPC控制TechnologyDepartment技术部ProductionDepartment生产部11-171.Tool materialand tool lifeweredetermined.2.PPK≥1.67.1.刀具材质和刀具寿命已经确定2.PPK≥1.6782464213.TurningOutsideDiameter车外圆(6)Φ14.6+0.11.Dimension out oftolerance2.Surface is rough1.尺寸超差2.表面粗糙Customer dissatisfaction客户不满意6Tools wear刀具磨损31.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸354NANANANANANANA(29)0.2°±0.1*45Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意4Tools wear刀具磨损2Checking dimensions on line在线检查尺寸324NANANANANANANA(9)3.8+0.1Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意6Tools wear刀具磨损3Checking dimensions on line在线检查尺寸354NANANANANANANA0.2±0.01*45°Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意5Tools wear刀具磨损3Checking dimensions on line在线检查尺寸345NANANANANANANA过程步骤/功能 ProcessStep /Function要求Requirements潜在失效模式Potential Failure Mode潜在失效后果Potential Effect of Failure严重度（S)Severity过程分类ProcessClassification产品分类频度Produ潜在失效起因（O)O现行过程控制预防ctPotential Cause of FailureccurreCurrent Process Controls PreventionClassincefication现行过程控制探测Current Process Controls delection探测度（DRPN）Detection建议措施Recommended Action措施执行结果Action Results责任和目标完成日期Responsibility &Target Completion采取的措施及生严重频度Occ效日期度DateAction Taken &SeveyranEffective Daterutyce探测度DetectionRPN213.TurningOutsideDiameter车±0.05(27)0.3*20外圆°Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意5Tools wear刀具磨损31.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正1.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸345NANANANANANANA(7)19.6+0.05/0Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意6Tools wear刀具磨损3Checking dimensions on line在线检查尺寸354NANANANANANANA(28)0.2±0.05*45°Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意5Tools wear刀具磨损3Checking dimensions on line在线检查尺寸345NANANANANANANA(3)Φ27.3+0.06/+0.02Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意7Tools wear刀具磨损41.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正Checking dimensions on line在线检查尺寸41.Determine the toolmaterial and enactmenttool life2.Determine theprocess parameters on112the machine3.SPC control1.确定刀具材质和设定刀具使用寿命2.确定过程参数3.SPC控制TechnologyDepartment技术部ProductionDepartment生产部11-171.Tool materialand tool lifeweredetermined.2.PPK≥1.67.1.刀具材质和刀具寿命已经确定2.PPK≥1.6772456(10)3.6+0.05Dimension out oftolerance尺寸超差Customer dissatisfaction客户不满意6Tools wear刀具磨损31.Estimate the tool life, changetools periodically2.Correct the tooling parametersperiodically1.估算刀具寿命,定时换刀2.定期对刀具参数进行补正 Use the dempty washing basket使用空的清洗篮Checking dimensions on line在线检查尺寸354NANANANANANANA30Washing清 洗Different parts mixedCustomer dissatisfaction不同的零件混合在一客户不满意起Different batches areParts can not bemixtraceable不同批次混在一起零件无法追溯66The operater mixdifferent parts操作员将不同零件混合清洗The operater mix thedifferent batch parts操作员将不同批次混合清洗Washing too manypieces one time resultsin parts colliding eachother清洗数量太多导致零件堆积相互碰撞Washing solution isdurty, parts are notcleaned up completely清洗液脏,零件清洗不干净Washing time short清洗时间短The concentration andtemperature don't meetthe requirements清洗液浓度,温度未达指定要求2Visual checking目视检查336NANANANANANANA21.Using different color of flowsheet to distinguish shifts of everyCheck the quantity after washingday清洗完后核对数量2.Put the machine no. card on the224NANANANANANANAPart Surface crash零件表面碰伤Impact functionality影响功能62Put only one layer of parts on thewashing basket清洗篮内只能放一层零件Visual checking目视检查336NANANANANANANA2Periodically change washingsolution定期更换清洗液Set up the washing time设定清洗时间Check washing solution'sconcentration and temperatureperiodically定期检查清洗液浓度与温度Visual checking目视检查Visual checking目视检查336NANANANANANANACuting oil not cleanup油污没有清洗干净Customer dissatisfaction客户不满意62116NANANANANANANA2Visual checking目视检查336NANANANANANANA过程步骤/功能 ProcessStep /Function40要求Requirements潜在失效模式Potential Failure Mode潜在失效后果Potential Effect of Failure严重度（S)Severity过程分类ProcessClassification产品分类频度Produ潜在失效起因（O)O现行过程控制预防ctPotential Cause of FailureccurreCurrent Process Controls PreventionClassincefication现行过程控制探测Current Process Controls delection探测度（DRPN）Detection建议措施Recommended Action措施执行结果Action Results责任和目标完成日期Responsibility &Target Completion采取的措施及生严重频度Occ效日期度DateAction Taken &SeveyranEffective Daterutyce探测度DetectionRPNSurface of partPlating layer out ofplate Zn 5~10µtolerancem 表面镀尺寸超差Zn5~10µmImpact the functionalityof parts影响零件使用性能61.The concentration ofliquor is low溶液浓度低2.Voltage instability电压不稳定1.The concentration ofliquor is low溶液浓度低2.Voltage instability电压不稳定Measure tools notprecise测量工具不精确Parts accumulate collideone another零件堆积相互碰撞Working environmentnot clean工作环净不干净2.The intensity ofpacking material is notstrong enough包装材料强度不够Package people iscareless包装人员疏忽Package people iscareless包装人员疏忽1.Have chips adhere onthe packing material2.Packagingenvironment not clean1.包装材料上粘有碎屑2.包装环境不干净Package people iscareless包装人员疏忽Shipping people arecareless出货人员疏忽Wrong handling methodduring transportation运输中不正确的搬运方法4Requirement the supplier keep allrecords and we would confirm itperiodically要求供应商保留记录,并定期进行确认Requirement the supplier keep allrecords and we would confirm itperiodically要求供应商保留记录,并定期进行确认periodically calibration量具定期计量Putting part in the tray afterinspection检查好的零件放在吸塑盘内,Inspection in appoint inspectionarea在指定的检验区域检验1.Check the supplier's thicknessreport 检查供应商的镀层厚度报告 2.Send the parts to thirdparty to checking the thicknessperiodically.定期第三方检测。1.Check the supplier's test report检查供应商的测试报告2.Send the parts to third party tochecking the thicknessperiodically.定期第三方检测。Check if the calibration label is invalidity period检查量具标签是否在有效期内Visual checking目视检查372NANANANANANANASalt Spray Test198H盐雾试验198小时The test was unfail试验不合格Impact the functionalityof parts影响零件使用性能64372NANANANANANANA50The measurementsFinal Inspectionare incorrect成品检查测量结果不准确Part surface crash零件表面碰伤Can't be assembled不能客户装配64248NANANANANANANACustomer dissatisfaction客户不满意64248NANANANANANANAPart surface is dirty零件表面粘有脏物60Customer dissatisfaction客户不满意64Visual checking目视检查248NANANANANANANAPackaging包装Package material isdamaged包装材料损坏Parts damage零件损坏73Use the special packing material使用专用的包装材料进行包装Packaging inspection包装检验4Inspection packaging84material包装材料进货检验Quality department质量保证部11-17Packagingmaterial wereinspected 包装材料进货检验71428Different batches areParts can not bemixtraceable不同批次混在一起零件无法追溯Label not in conformShip wrong partswith parts出错货标识与零件不符63Label on every tray每盘贴标签Confirm parts in conform withlabel确认零件与标签是否一致1.Use new packing material2.Packaging in appointedpackaging area1.每次包装使用新的包装材料2.在指定的包装区域包装1.Label on every box 每箱贴标签2.Confirm parts in conform withlabel确认零件与标签是否一致Check parts in despatching areabefore delivery出货前将零件放在待发货区审核Use the high strength packingmaterial使用强度高的包装材料Packaging inspection包装检查590NANANANANANANA63Packaging inspection包装检查590NANANANANANANAPart surface is dirty零件表面粘有脏物Customer dissatisfaction客户不满意63Packaging inspection包装检验236NANANANANANANA70检验/入库Inspection /Storing检验/出货Dock audit /Shipment标签错误The labels wereaffixed wrongDelivery wrong parts零件发错63Packaging inspection包装检验Dock audit出货检查Dock audit出货检查236NANANANANANANA80Delivery wrong partsDelivery not in time零件发错不能准时交货Package damaged包装损坏Parts are damaged零件损坏43672NANANANANANANA43672NANANANANANANAProduct characteristic or process parameter which affects a product's safety or compliance with regulatory requirements.影响产品的安全性或法规要求的符合性的产品特性或过程参数。
Product characteristic or process parameter which affects a product's fit/function or has other reasons for control and documentation such as customer requirements.影响产品的配合/功能或关于控制和文件化有其它原因（如客户特殊要求）的产品特性或过程参数。
Approval
过程步骤/功能 ProcessStep /Function要求Requirements潜在失效模式Potential Failure Mode潜在失效后果Potential Effect of Failure严重度（S)Severity过程分类ProcessClassification产品分类频度Produ潜在失效起因（O)O现行过程控制预防ctPotential Cause of FailureccurreCurrent Process Controls PreventionClassincefication现行过程控制探测Current Process Controls delection探测度（DRPN）Detection建议措施Recommended Action措施执行结果Action Results责任和目标完成日期Responsibility &Target Completion采取的措施及生严重频度Occ效日期度DateAction Taken &SeveyranEffective Daterutyce探测度DetectionRPNTeam Member/ TitleTeam Member/ TitleTeam Member/ Title
Team Member/ TitleTeam Member/ TitleTeam Member/ Title
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